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How to wire a GFCI diagram, 3 & 4 wire set up

There seems to be quite a bit of confusion on how to wire a GFCI. Here is a diagram for 3 and 4 wire connections, I hope it will help.

Posted by on 2005-09-27 20:34:52. Tucson, AZ (4360)
Question on the Neutral

This picture is exactly the same as the one that came with my new hot tub but the part that is confusing is this neutral. In appearance it looks as if the white neutral goes through bus and through both hots and goes back out to the the spa connection box.

Big Question: DOES the white neutral run through both the hot lines?

Thanks,

Eric

Posted by on 2005-10-26 13:55:36. (4817)

Eric, Take a look at the bottom view in the right upper corner, it may help. The "pig tail" wire should be hard wired into the GFCI, it is the only permanent wire on the device. The Neutral does not connect to either red or black.

Posted by on 2005-10-26 16:19:25. Tucson, AZ (4823)

Just to Clarify...

1) In the Diagram, the Main Panel neutral and ground are connected to the same Bus...

2) In my panel, I have seperate Neutral and Ground Bus terminals.....

Q) Do the Neutral and Ground have to be connected to the same bus in the main panel....Or should they be connected to their seperate Ground or Neutral Bus?

Thanks,,,,D

Posted by on 2006-09-01 03:27:31. (6837)

in your main panel you should have both neutral and ground tied together, or if you have two separate buss bars, they should be either be bonded together, or to the cabinet. Assuming you are in the United States, that is. one way to check is to do a continuity check between the two. zero ohms would confirm.

Posted by on 2006-09-02 12:47:30. Albert Lea, MN (6846)

In the diagram, it says that "the white neutral is not required" for 240V hookups. What if it is hooked up? Will it cause the GFI to trip?

My scenario: 60 Amp breaker at main, running 6/3 to a sub panel with 50 Amp GFI; in the sub, the white main feed is on neutral bar with pigtail from GFI.

My delima: I have 6/3 running from spa to sub-panel, where the ground and white are on the same bar inside spa electric panel. I have the white going to the pigtail on the GFI breaker.

See attached picture of sub-panel

My breaker keeps tripping.

Posted by on 2006-10-15 11:28:35. (7352)

That would be why your breaker is tripping... your neutral and ground can not be connected to each other at any time after the GFI breaker. You can try to isolate the ground and neutral in the spa panel. You can do that by removing the neutral lead from the ground bus in the spa panel and using a wirenut to bond the neutral to the neutral line comming from the GFI

Posted by on 2006-10-15 14:53:40. Albert Lea, MN (7353)

I have a similar problem and my breaker trips immediately when I turn it on. I was hoping it was the neutral wire as I have them all connected to the neutral bar but my GFI breaker doesn't have an extra terminal for the neutral wire. I purchassed the square D spa box kit from menards. Any ideas??? Would it work with the GFI breaker, the neutral wire from the spa and the neutral wire from the box all went to the neutral bar?

Posted by on 2007-06-06 13:07:15. Isanti, MN (10118)
Re: How to wire a GFCI diagram, 3 & 4 wire set up

I have a problem of the water shocking us. We determine that it is related to the ground and the neutral. We have temporarily run a ground wire from the spa to a grounding rod in the yard. I was wondering if anyone else has had this problem and know of a more permanent fix. I believe it is related to the fact that the neutral and ground are connected to the same bar in the main house breaker box. Our breaker box only has two bars and they are both connected to each other.

Posted by on 2008-05-06 16:01:36. (13511)
Re: How to wire a GFCI diagram, 3 & 4 wire set up

Hi my dad has just replaced his old hydro pool hot tub with a california model called a winer streamer; this uses a gfci. where as the old old had a hydroquip system than the 240 volt supply went into. The new tub came with a pieceof 8 guage eletrical cable do i need to up grade the old 14 gauge cable to this as it would be expensive to buy, due to high copper prices. Is it okay to add eletrical crimps on the end of the original supply cable and wire it in to the gfci?

Posted by on 2008-08-22 05:49:55. (14218)
Re: How to wire a GFCI diagram, 3 & 4 wire set up

I would upgrade your wire first thing 14g is very thin to run a hot tub on. Yeah I think we all feel your pain on the high price of copper. However if you do a quick search on google for discount wire, I am sure you will find a better price then your local home depot or lowes prices.

The diagram above is pritty simple, I suggest to anyone who can not make sence of it to contact a professional to do it for you cause you can cause major harm to your home, tub, and yourself if you do not know what to do.

I know how everyone does not want to spend money if they dont have to but its well worth it when it comes to electricity in your home and you.


To the guy using a grounding rod, OMFG!! ARE YOU KIDDING ME? you need to go through your whole wiring system and check everything, cause the grounding rod is not fixing the problum but only putting a small bandaid over a deep cut! that is a very dangerous situation you have there and I would not use the tub untill you fix the problum, is this a NEW issue? or has it always been there? I would check your wiring from breakers to GFCI to Tub control box. EVERYTHING. and look for anything obvious, If you can not find the problum hire a pro to come in and search it out cause you are just sending the current to the ground outside of your tub and your could possibly get electrocuted stepping out of your tub and touching the ground..

Posted by on 2008-10-08 14:22:01. (14726)
Re: How to wire a GFCI diagram, 3 & 4 wire set up

I am reconnecting a spa after moving to a different house. I originally wired the spa to the gfci panel I removed from the old house. The breaker "popped" and was ruined. I purchased a new Square D panel/breaker unit. I wire the new unit exactly as your diagram shows but I was getting very strange voltage readings. "Upstream" of the breaker I had normal readings but "downstream" of the breaker I read 220 volts between one pole and the common but between the other pole and the common I read 20 volts. Across the two poles I read 240 volts. Have you ever seen this before? Where did I go wrong?

Posted by on 2009-01-25 23:54:46. (15899)
Re: How to wire a GFCI diagram, 3 & 4 wire set up

Quote:

I am reconnecting a spa after moving to a different house. I originally wired the spa to the gfci panel I removed from the old house. The breaker "popped" and was ruined. I purchased a new Square D panel/breaker unit. I wire the new unit exactly as your diagram shows but I was getting very strange voltage readings. "Upstream" of the breaker I had normal readings but "downstream" of the breaker I read 220 volts between one pole and the common but between the other pole and the common I read 20 volts. Across the two poles I read 240 volts. Have you ever seen this before? Where did I go wrong?



With a voltmeter at the house breaker panel, the GFCI panel and the tub you should get:

BLACK to RED: ~230V
BLACK or RED to WHITE: ~115V
BLACK or RED to GROUND: ~115V

You should never get 230V to common (WHITE). You have something wired wrong or possibly a short somewhere in your Square D sub panel. Make sure that you didn't accidentally swap or double up a wire in bottom of the breaker. There are 3 positions as noted in the top right of the diagram in the first post of this thread.

If you aren't able to quickly find and repair the problem with simple diagnostics and double checking your previous work stop what you are doing and hire a qualified electrician to sort it out. It isn't worth burning your house down or electrocuting yourself to death to save a few $.

Posted by on 2009-02-02 03:20:57. (16006)
Re: How to wire a GFCI diagram, 3 & 4 wire set up

Quote:



With a voltmeter at the house breaker panel, the GFCI panel and the tub you should get:

BLACK to RED: ~230V
BLACK or RED to WHITE: ~115V
BLACK or RED to GROUND: ~115V

You should never get 230V to common (WHITE). You have something wired wrong or possibly a short somewhere in your Square D sub panel. Make sure that you didn't accidentally swap or double up a wire in bottom of the breaker. There are 3 positions as noted in the top right of the diagram in the first post of this thread.

If you aren't able to quickly find and repair the problem with simple diagnostics and double checking your previous work stop what you are doing and hire a qualified electrician to sort it out. It isn't worth burning your house down or electrocuting yourself to death to save a few $.



I agree. I like my house. All of the readings I took were at the GFCI breaker. Here is the really weird part. I get these readings only when the spa is connected. When the spa is not connected the readings are normal. Does that change the approach any?

Posted by on 2009-02-04 23:15:53. (16093)
Re: How to wire a GFCI diagram, 3 & 4 wire set up

Hi, folks!

The old tub I plan to install has a heater which indicates 48 amps on the label. The pump indicates 50 amps. Can both of these run through the same GFCI or will I need two?

Also, is it good to run 6/3 through conduit, or should it be 3 separate wires?


Many thanks, and have a great weekend!

Posted by on 2009-04-25 08:59:54. (16758)
Re: How to wire a GFCI diagram, 3 & 4 wire set up

hi all-
im hoping to find a genius among you-
i bought a beachcomber hot tub direct from canada -problem im having is its a 4 wire 240v(2x 110 hot wires) and here in ireland its 3 wire 230 v 50hz - iv asked a couple of electricians but there not 100% sure and so obviously dont want to take a chance on it for safety reasons-
is there anything we can do

Posted by on 2009-05-05 15:06:08. (16831)
Re: How to wire a GFCI diagram, 3 & 4 wire set up

Quote:

There seems to be quite a bit of confusion on how to wire a GFCI. Here is a diagram for 3 and 4 wire connections, I hope it will help.





I know this is an old post so, I hope you are still here... I just installed my hot tub & wired it exactly like your diagram.. It seems no matter how I wire it, the test button on the GFI won't trip. I was given the 50 a GFI & it looks new... Could it be bad ?? It is a seimens brand.. Any way to test it with volt meter to know if it's bad ??

Thanks

Posted by on 2009-07-23 14:51:26. (17738)
Re: How to wire a GFCI diagram, 3 & 4 wire set up

The GFI should trip if you have the panel wired correctly. Hot to Hot 2 legs and Neutral to neutral. If this is correct you have a bad breaker.
Some breakers only trip halfway when you push the test button.

Posted by on 2009-07-23 15:54:52. (17740)
Re: How to wire a GFCI diagram, 3 & 4 wire set up

Quote:

The GFI should trip if you have the panel wired correctly. Hot to Hot 2 legs and Neutral to neutral. If this is correct you have a bad breaker.
Some breakers only trip halfway when you push the test button.





Thanks.. that's what I'am thinking bad breaker.. It is wired just like the diagram at the start of this thread... Looks like I'am going to buy a new breaker... As a new spa owner.... I'am glad I found this forum

Posted by on 2009-07-23 16:02:13. (17741)
Re: How to wire a GFCI diagram, 3 & 4 wire set up

update.....Replaced breaker..... GFI now works

Posted by on 2009-07-23 21:10:41. (17745)
Re: How to wire a GFCI diagram, 3 & 4 wire set up

Very Good - Happy Soaking

Posted by on 2009-07-24 09:53:24. (17753)
Re: How to wire a GFCI diagram, 3 & 4 wire set up

Where the terminals go inside the circuit breaker, the terminals are corroded, can this cause my breaker to keep tripping? I had my jacuzzi running great for an hour then the gfci outside popped and everytime i reset it it popps instantly. The gfci seen alot of rain and snow before i mounted it and like i said the terminals are very corroded. thanks

Posted by on 2009-11-09 20:33:18. (18990)
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